In the search for lower cost methods of recovering copper, the use of sponge iron or particulate iron (as distinguished from iron powder used in powder metallurgy) as precipitants in place of tin cans, detinned scrap iron, or scrap iron is an intriguing possibility. The relatively faster copper precipitation rate obtained with particulate iron as …
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WhatsApp: +86 18221755073The sponge iron is melted into the actual crude steel. This process will be discussed in more detail in the next section. In the direct …
WhatsApp: +86 18221755073Sponge iron means porous iron produced by direct reduction process.Direct reduction (DR) process is a solid-state reaction process (i.e. solid–solid or solid–gas reaction) by which removable oxygen is removed from the iron ore, using coal or reformed natural gas as reductants, below the melting and fusion point of the lump ore or …
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WhatsApp: +86 18221755073DRI, also known as sponge iron, is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 800–1200 °C. Iron oxide is charged into shaft furnace, rotary kiln, or fluidized beds in the form of pellet, iron ore lumps, or fines. The reduction takes place using …
WhatsApp: +86 18221755073A study was made of the reduction of mill scale to sponge iron using coke at different temperatures and times. The reduced samples were studied by X-ray diffraction and scanning electron microscopy. Oxygen analysis was carried out by combustion in a LECO oven. Sponge iron was successfully produced for reuse in electric furnaces as …
WhatsApp: +86 18221755073Further, it is melted at 1100° C which produces sponge iron. Let's understand in-depth the uses and applications of sponge iron, the production process, and more. Sponge iron plants in India. Since the year 2002, India has become the largest producer of sponge iron worldwide and 20% of the sponge iron is produced by India …
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WhatsApp: +86 18221755073Sponge iron is a raw material that is used to make steel and other metals. It can be produced by direct reduction of iron ore or through an electric arc furnace. ... It can also be used as a coolant in the L.D. converter, which can reduce the likelihood of equipment breakdowns. It should be stored in a dry place and must not come into …
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WhatsApp: +86 18221755073Its advantages as a iron product and diluent for impurities, introduced with scrap, are well documented. DRI is also known as sponge iron. It refers to porous iron produced by the direct reduction (DR) process. It is the second most viable source of iron used in steelmaking after hot metal which is produced in the blast furnaces (BF).
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WhatsApp: +86 18221755073Production of sponge iron powder by reduction of rolling mill scale M. I. Martı ´n*1,2,F.A.Lopez3 and J. M. Torralba4 Rolling mill scale is a solid byproduct of the steelmaking industry that ...
WhatsApp: +86 18221755073What is sponge iron Sponge iron, also known as DRI (direct reduced iron or direct reduction iron), bulk density 1.6-1.9g/cm3, apparent density 3.4-3.6g/cm3, typical size 4-20mm, is a kind of material produced by the reduction of iron ore with reducing gases such as H2 or CO gas generated from various carbon or hydrocarbon resources. …
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